Dyna Rebuild 4

FINAL MOCKUP:

New rear wheel 60 spoke 18" x 4.25" chrome Billet hub, new mesh style rotor and spoke chrome Billet pulley on the other side. The shock shown are stock but I am awaiting my new Ultima Billet shocks to replace them.

After getting the fender rails completed by boxing them in with 16 Gauge sheetmetal and welding everything up nice and tight, it was time to get the rear wheel assembly on along with the shocks on the relocated mounts. Just to see how it all fit.

The seat pan was being done by Steve at M-PAC Upholstery. The guy is a genius when it comes to putting anything together with fabric! We decided to use the Badlander seat bottom as a base and customize it to fit this new tank and fender setup. Should be sic!

Next was the front end. I have taken off the OEM triple tree stop that was part of the neck and used a hidden stop assembly instead. This required welding on a small piece of steel that had to be shaped to fit just perfectly to the bottom side of the neck. It also could not interfere with the bearing race installation. Quite a task, but it worked out perfectly.

These new trees are so nice. They are smooth on top and all sides. There is almost no hardware anywhere to be seen.

New front wheel -60 Spoke 21" x 2.15" Chrome Billet hub with AVON rubber on it 90/90 x 21e. The new caliper and mesh brake rotor will be added on final assembly. Still waiting for the front fender....

Here is the mocked up rolling chassis. Nice tank shape!!!!! Cant wait to hear that pipe by Specialized Exhaust.

Next we get ready for paint.... at Mike Wilson Auto Body

And I have some other very unique ideas for a back rest and luggage rack while not messing up that beautiful smooth rear fender.

Dyna Rebuild 2

This past week I have completed the tear down of the bike to the point of just the engine and transmission. The front end and rear wheel was removed after taking it down to the shop for some pipe work...

I am doing some changes to the rear swing arm which are mostly just visual more than functional, but they lend to how the eye meets the bikes design and blends the swing arm into the frame. With a Dyna Model, this is difficult. I hope it works with the under-swingarm rear brake system I have chosen from Wilwood.

I purchased a new pipe for the bike but I wasnt happy with it's fitment. The design is almost exactly what I wanted so I brought in a local exhaust shop guy that has done a few exhausts on some bikes. The Hooker Fourbidden header is a great looking design but it is made for a SOFTAIL... as usual.

He was interested in working on the project and I gave it to him to go forward. The bike came back with a totally custom exhaust system with heat shields and baffle. I think that I may do a black ceramic coating on the basic pipe and then have the shields chromed instead of chroming the entire pipe. This will match the black and chrome motor design to a "T". Thank You goes out to Specialized Exhaust in Elk Grove, CA.

Next I received some of the parts from the suppliers that I chose to deal with. I didnt received some from others... more on internet parts later. I got the new 18" 60 spoke rear wheel and the new 150 tire and had that mounted. I got the new front end and put that together and got it onto the bike and got a look at the new stretch and rake.

Next will be the braking system and the drive system to make sure everything fits before the final tear down.

Wilwood has always been connected with auto racing brake products and I have used their products on my race cars with great satisfaction in the past. I was extremely grateful to find out that they now offer motorcycle brake components. In fact I connected up with a good ole friend from my racing past to connect up with Wilwood again at Davis Motorsports. Rich Davis Sr. has been in the industry since it started many many decades ago. He got me all setup with new Wilwood products for the Dyna.

Next will be the fitment of the tins... the new gas tank, the new rear fender and front fender. I will have to find a way to blend the tank into the new solo seat and then into the fender. It shouldnt be too difficult.

Stay Tuned